Disc Pelletizer for Sale
Disc pelletizer for sale is one hot sale type in organic fertilizer and compound fertilizer granulation machines. The machine is an overall arc structure. In this way, you add raw materials into the pan, and then start granulation under the function of the pan’s rotating. The process ends with the suitable size of pellets getting out of the pan. The granulation rate is up to 93% significantly. Besides, we can make all scales and all sizes pellets according to your needs.
Browse the articles below for getting more details about the disk fertilizer granulator equipment.
Our Pan Fertilizer Pellet Machinery’s Designs and Functions
The granulation tray is equipped with three outlets, which is convenient for intermittent production operations. Besides, the reducer and motor are driven by flexible belts to reduce the impact force and improve the service life of the equipment. The bottom of the granulation tray is reinforced with multiple radiant steel plates, which is durable. Thus, heavy, thickened, and solid base makes machines operate stably. The main gear of the granulator adopts high-frequency quenching, and the service life doubles in this way. The granulated face plate is lined with high-strength glass fiber reinforced plastics, which are anti-corrosion and durable.
These designs improve the pan fertilizer pellet equipment functions mainly from these aspects:
Our disc pelletiizer for sale uses wet granulation. The raw materials’ moisture requirements are 45%. If the moisture is too low, it’s harder to form ball-shape. However, if the moisture is too high, there will be bigger ball-shape granules. So the moisture control is very important. We provide hose and sprinklers to make them increase moisture at a certain amount and a fixed time. It makes sure the appropriate moisture with a low cost but high efficiency. Later, you can use dryer to control and low the moisture for package.
The disc granulator’s non-powered combination scraper clears the pan’s edge and bottom, and the corner-cleaning scraper clears the corner instead. With the unique cleanup technology of the disc body, the effect of cleaning and ball-shape granulation is excellent, and there will be no big mud lumps. Indeed, 90% of the diameter of the material ball is 3-5mm.
The pan’s angle is usually fixed for machine’s stable running. But it’s not absolutely. The slope angle of the large plate can adjust according to your needs. Angle spacers are used for flexible and convenient adjustment.
There are two ways for you to adjust the granules’ size: You can control the water spray system to control the raw material moisture. If you add less water into the materials, the smaller size granules you will get; if you add more water, the bigger size granules you can get. The other way is by controlling the slope angle. You can regulate the granulator slop angle to regulate the final granules size. Sharp slope will make smaller size fertilizer; slow slope will make bigger granules. You can adjust the pellets’ sizes from the aspect you want. But they both can adjust pellets’ size efficiently. Usually, you granulate the minimum 1-4mm size granules of good quality that can be 90% and without recycling.
Before buying our disc pelletizer for sale, you may want to have a look at how pan fertilizer granulator machinery works. And you are welcome to our factory in Xingyang, Henan. Therefore, you can see how disc pelletizer works and ask questions directly to our employees and engineers.
From your specific operation aspects, firstly, you need to adjust the blade mixing structure. The distance between blade and bottom should be 5-10 mm. Don’t forget to screw the bolt tightly. Secondly, you can add the raw materials. As long as the materials don’t spill over the pan, it is enough. Thirdly, you can turn on the sprinkler valve and increase the moisture for granulation. Lastly, you can wait for the formed pellets get out of the pan automatically.
From the machine’s working method, the raw materials powder is mixed evenly by pre-adding water, and then put into the pan. With the rotation of the pan, the materials gradually roll in the pan and form spherical shape pellets. After reaching a predetermined diameter, it is discharged out of the pan and then transported to the next process. And that is the whole procedure for disk fertilizer granulator machine works.
Choose A Desirable Size of Disk Pelletizer Machines for Sale
Our factory has 12 models of disk pelletizer for sale. The pans’ diameter and height are different. The smallest pan diameter is 500 mm and the lowest pan height is 200 mm. And the largest pan diameter is 3600 mm, the highest pan height is 450 mm. We can also design it according to your needs. According to the production capacity, we can divide them into three categories:
TDYZ-500, TDYZ-600, TDYZ-800, TDYZ-1000 and TDYZ-1200 models are for small-scale fertilizer production. They can granulate pellets 0.02-0.5 tons per hour .
TDYZ-1500, TDYZ-1800 and TDYZ-2000 models are suitable for you to go on medium scale fertilizer production. For example, the granulation is between 0.5-1.5 tons pellets per hour.
And TDYZ-2500, TDYZ-2800, TDYZ-3000 and TDYZ-3600 models are for large-scale pellets granulation. They can granulate pellets from 1.5 to 6 tons per hour.
Two Months To Have A Disk Fertilizer Pelletizer Production Line for A Customer in Indonesia
One of our customers is in Indonesia. The customer knew our company on the website and communicated a lot with our employee on October 23th. The customer stressed that the key is raw materials. Then the customer was going to visit our factory in November.
After visiting, the customer set the plant line approximately. As our employee communicated with the customer about the materials and details well, and solved the customer’s most problems and worries, we gave the customer quotation soon on November 28th.
Later, the customer negotiated with our employee more about the quotation.
On December 13th, customer gave the payment for the disk fertilizer granulator making machine production line. It only costs two months for Indonesian customers to have a disc fertilizer granulator machinery plant.
The most important reason is that we have rich experience in selling fertilizer production lines on the base of factories. Whatever problems and puzzles are welcome and our employees are going to solve them soon at our highest level. High efficiency and high quality service are obvious advantages of our disc pelletizer foe sale.
