Bentonite Granules Production Line

In general, when you plan to prepare bentonite granules, there are some aspects that are popular with bentonite pellets manufactures. They are types of bentonite fertilizer, bentonite granules manufacturing process, bentonite granules making machine,etc. If you clearly know these aspects, which can help you to make high quality bentonite granules. You can choose one type of bentonite pellets to produce according to your budget, factory area, material, etc. If you have any requirements, you can contact us immediately for solutions. We can provide you with customized bentonite granules plant design.

Cassie

Senior Granulator Design Engineer

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How to Choose Different Types of Bentonite for your Bentonite Granules Manufacturing?

For bentonite granules preparation, the first step is type of bentonite granules selection. For this, you need to focus on it when choosing the type for bentonite granules production.

Bentonite Granules Making Types

Bentonite granules making is prepare fertilizer which contains sodium bentonite, calcium bentonite and organic bentonite. Then what properties can these three bentonites provide in you fertilizer making process?

If you want to make bentonite granules with more performance, you can choose this type of pellets to make. Because this type of bentonite granules has swellability, cohesiveness, adsorption and catalytic properties.

When you want to produce bentonite particles with many functions, this type of pellets is excellent option for you. Because it can be used as a catalyst, binder, decolorizer, adsorbent and thickener for various production.

Then for used as anti-sedimentation agent, thickener, dyeing auxiliaries, you prepare organic bentonite pellets to make.

bentonite pellets

How to Make Powder Chemical Materials into Activated Acid Bentonite Pellets ?

If you plan to prepare activated acid bentonite granules, which can help you make more profits. Our activated acid bentonite granules manufacturing line is an ideal choice for you. Because it can help you make powder activated acid bentonite into granules quickly and easily. Then what is the design of activated acid bentonite pellets plant?

vertical type crusher for bentonite pellets

Chemical Material Crusher

The finer the chemical powder, the better the final activated acid bentonite pellets(moisture of 25%) quality. Therefore, a suitable crusher is necessary for your activated acid bentonite fertilizer making. Here, vertical type crusher is excellent choice for you.

Drying Powder Activated Acid Bentonite

Because the moisture content of activated acid bentonite is about 25%, but it is required that the moisture content should drop below 6% for subsequent production. So you can use a dryer to remove excessive moisture.

drying bentonite fertilizer

Raymond Mill System to Powder

The finer the powder, the better the granules produced. So you need to use the Raymond mill system to further grind the dried powder to 200 mesh.

Reactor to Mixing

Then you can put this ground powder into the reactor. Add water and acid, stir them well and heat to 90-100°C for reaction.

Solid Liquid Separator

After that you can put the reacted slurry in a dehydrator to separate the solid from the liquid. The remaining solid materials are used for subsequent granulation production.

dic pelletizer for bentonite fertilizer
drum granulation machine for large bentonite pellets production
dryer and cooler for bentonite granular fertilizer
manure bagging for bentonite granules

Because the moisture of the material just dehydrated is still very large, which is not conducive to granulation. So you still have to dry them to below 6% moisture. Then use the Raymond mill system to grind to 400 mesh. The following can be officially granulated. Disc pelletizer and rotary drum granulator are both excellent machines for your choices.

When you start activated acid bentonite granulation with disc granulator or rotary drum pelletizer. You’d better use the dryer and cooler to remove excessive moisture from you pellets.

Provided you want to make activated acid bentonite granules continuously, an automatic bagging machine is necessary. It can help you finish activated acid bentonite pellets packaging quickly and easily, so you can deliver it to your customers in a short time.

How about the Final Bentonite Granules in SX’s Bentonite Pellets Production Line?

However, the final fertilizer granule is still the best way to test whether the bentonite granules production system is suitable for you or not. Hence, you can see some advantages about these bentonite granules.

High Purity and Less Impurities

The content and size of various substances and impurities in bentonite particles vary. However, SX produces the bentonite pellets have fractured surfaces, which means that there are few impurities and high purity. And the surface of the final particles is also very shiny, and it feels smooth to the touch.

Water Swell

High-quality bentonite granules absorb water extremely quickly. Therefore, the bentonite particles produced by SX can expand rapidly when exposed to water, and the volume is about 20 times the original size.

Strong Adsorption

The bentonite granules produced by SX have extremely strong adsorption capacity. It can absorb various gases, liquids and even colors and so on. And it is very suitable for your subsequent processing and production to be used as cat litter particles.

Why should you Choose SX’s Granulate Dryer for Bentonite Granules Production?

The importance of the dryer can be seen from the above bentonite production process. So it is necessary to choose a good quality dryer. But why choose the granulate dryer from SX? Because SX specially designed a corresponding dryer according to the granulation characteristics of bentonite, which can help produce high-quality granular fertilizer.

Strong Reliability

The whole machine is a closed structure, and effective heat preservation measures have been taken. It can keep the pellets at a stable temperature and prevent the high and low temperature from affecting the pellet quality. Then the drying temperature is automatically controlled, and the residence time can be adjusted, which enhances the operating flexibility of the equipment. In addition, it is driven by rolling and simple transmission wheels to ensure the stability of the equipment in operation.

Strong Reliability for drying bentonite granules
Stainless Steel Material

Stainless Steel Material

The material of the whole equipment is made of stainless steel and carbon steel combination materials that meet food-grade requirements. The production of bentonite particles has a certain degree of corrosion, and the use of stainless steel can enhance the service life of the equipment.

Clever Drum Design

Then the most important thing is that the bottom of the inner cavity is fully welded, and the rounded corners are excessive, so that there is no wind blowing between the belt machine and the outside world during the working state. And it can ensure that the equipment is easy to clean, and there is no water accumulation inside the equipment, which ensures the cleanliness of each drying item.

drum dryer design

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