Copper Ore Pellets Production Line

Due to better copper ore pellets manufacturing, it is advisable to crush copper ore rocks in powder first. For one thing, copper ore powder can fully commingle with some binders. For another, powdery material is greatly beneficial for copper ore pellets making. Here, we recommend to use jaw crusher to break rocks into small particles. Then Raymond mill is an excellent choice to further grind small copper ore particles into fine powder.

Besides copper ore rocks, calcium compounds and clay minerals are also the important binders for making copper ore pellets. Therefore, in order to produce quality copper ore granules, it is necessary to mix copper ore rock powder with  calcium compounds and clay minerals evenly. For this, we can provide you with suitable fertilizer blending equipment. Small scale, large scale, disc vertical and various horizontal mixers.

Can we granulate copper ore powder directly after crushing? Yes, but in order to prepare better copper ore pellets, you need to add a powder screener after manure shredder. Rotary screening equipment will further remove waste from fine copper ore powder.

Then you can take the most important step – copper ore granulation. Here are three types of granulator that are recommended to you. When you only start a small scale copper ore granulation, it is advisable to buy pan pelletizer, whose capacity is 1-6 t/h. However, for large scale copper ore pellets making, drum granulator is the most suitable one. Because it has a large output of 1-30 t/h, you can finish large scale copper ore granules manufacturing effectively. Is there a lower cost copper ore granulation plan? Of course. Double roller granulator is designed for you. It adopts dry granulation method, So you can save money on drying and cooling.

One standard of quality granular fertilizer making is uniform size. But there is no equipment that has a 100% granulation rate of required copper ore size pellets. Then how to sieve out the required granule, which can enter the next process? Granule rotary screener is here! Galvanized steel mesh can divide copper ore balls into small size, required size and large size. After screening, you can return small and large size pellets to crush and granulation again.

As mentioned above, double roller dry granulation doesn’t need subsequent drying and cooling. However, they are necessary for disc and rotary drum granulations of copper ore material. The reason is that after wet granulation, the moisture content of pellet is about 20%. It is not high, but still does not meet the requirements of long time storage. So you need to add dryer and cooler after pan pelletizer and drum granulator.

In general, this is the end of an copper ore pellets production line. Pakckaged granules is more convenient for storage, transport and use. For this process, SX also can provide you with professional automatic bagging equipment, which has a quantitative precision of 2 %. This machine can help you pack finished copper ore pellets into bags quickly.

For copper ore granules manufacturing plant setup, there is an item you need to pay attention to. It is gas waste treatment. In order to prevent environmental pollution, copper ore pellets making gas waste is essential. But how to make exhaust gas harmless? We recommend you buy our water curtain dust collector. Under the action of water, the gas waste will become hydrofluoric acid and hexafluorosilicic acid, which can meet the international discharging requirements.